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Hot metal Analyzer
Hot metal Analyzer
Hot metal Analyzer

A molten iron analyzer is a specialized rapid-testing instrument used at the melting floor in the foundry industry. It is employed before molten iron is tapped from the furnace to quickly determine carbon and silicon content as well as carbon equivalent (CE); some models can also measure manganese, phosphorus, and sulfur. It guides charge calculation and adjustment of molten iron composition, helping prevent casting defects such as gas porosity, white-iron structure (chilling), shrinkage porosity, and excessive hardness. It is an essential furnace-front quality control device for every foundry.

01Product Description

Technical Parameters And Functions

Instrument Specifications

Host

Brand-name Industrial personal computer

Working Temperature

0~40℃

Monitor

15-inch TFT true color monitor

Working relative humidity

<80%

Suitable power supply

AC220V 50Hz

Power consumption

40W

Dimensions

410×450×280mm

Weight

10kg

Main Functions

Measurement functions

Carbon equivalent, carbon content, silicon content, magnesium content, spheroidization rate, tensile strength, Brinell hardness

Calculation function

Calculate based on the component supplement amount automatically/manually

Data storage function

Record data according to the measured time, and can record more than 1,000 measurement results.

Data output function

optional USB port (U disk) or RJ45 interface (network cable interface) to transfer output data to other computers

Historical record reproduction function

Historical measurement data and cooling curve chart reproduction

Measurement range and accuracy

Measurement item name

Measurement range

Measurement accuracy

Carbon equivalent (CEL)

2.50%4.80%

±0.08%

Carbon content (C%)

2.30%4.20%

±0.05%

Silicon content (Si%)

0.60%3.80%

±0.10%

Manganese content (Mn%)

0.10%1.40%

±0.15%

Sphericization rate

60%~99%

±5%

tensile strength

150400MPa

±10MPa

Brinell hardness

100~300HB

±10 HB


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